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Ball mill fully automated safety system

by alicey023

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Ball mill fully automated safety system

Well known throughout the mining machinery and equipment field, it is designed more efficient equipment and auxiliary machinery for the grinding operation.However, in the large-scale materials processing, energy-saving ball mill is still the preferred one of the mineral processing equipment can not be replaced. Because it has a very impressive production, the grinding can greatly facilitate their selection of plants on a large-scale production in order to get economies of scale. However, there are a lot of ball mill control has been restricting the sound development of the industry as a whole.Mainly due to the processing brick making machine plant machine generally requires 24-hour operations, coupled with the production of noise environment and dust adverse impact, to be solved is whether through effective technical means to change the production environment, thereby achieving the remote operation or automation monitoring of operating results. To do this, make the country Xingbang machine proposed probability model for the implementation of this mill rehabilitation programs.This ball mill rehabilitation programs primarily through the synergy of the following three areas are used to complete the automatic progress of the work.These three areas, the sensory feedback mechanisms are calculated and analyzed with the command to complete the system, alarm and logging system.

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   The following will be described in detail. First, sensory feedback mechanisms.This is the automatic control, a prerequisite for unattended production.It provides comprehensive data, in order to make the analysis system for a reasonable calculation and give the correct instructions served to complete the system command to run.So, how to ensure the accuracy of the data of sensory feedback?To this end, a Xingbang machinery in this mill on the probability model of a redundant design concept.That is a comprehensive analysis of the data communication  alicey999 by two different principles of sensing devices compared through the application of such means can make the error rate to almost zero.Once the produce inconsistent, the whole feedback mechanism will try from the other sensor data were analyzed and compared to determine which is correct.If this method is still not feasible, will directly notify the alarm and logging system and by the protection mechanism makes the mill parking and convenient to arrive in time for troubleshooting.Therefore, this part is a prerequisite for the entire system to run correctly. Secondly, calculation and jaw crusher analysis completed with the command system.This system is calculated and effective command issued and the completion of a database query.The main actions include mill speed control, ball mill hopper level control, control of the ball mill grinding media.With this control approach, fundamentally in charge of the instruction set on the feedback mechanism.

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Command completion of the feedback system will detect the event of a command error or exception, by the circuit of the backup vehicle and notify the alarm logging system. Finally, the electronic automated security systems.This system is the last line of defense of the mill unattended.Once the exception will not post mill timely notification by the system control personnel, and make timely resolved. At present, this system, Xingbang machine to test alarm  alicey999 devices, SMS, mail, automatic ringing way telephone.Our technical staff should be the most reasonable combination of alarm devices and SMS.This makes the staff at the scene promptly shut down the mill, and SMS notification of key technical staff, to facilitate their timely processing.Telephone personnel is too large, which we do not recommend. Although this is Jaw crusher only a ball mill design probability model, but Xingbang machine from the laboratory tests Cone crusher price confirmed the feasibility of this program.If the first-line manufacturer for this program is not to adapt, you can gradually improve from the local.The first part of the feedback device operation and alarm logs, test, and simulate the execution of the command., Be sure you can comprehensively transform of the ball mill automation and control systems to monitor improvement.

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