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Increasing demand for advanced pipe fabrication process

by stuartemilya

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The need for advance technology in pipe fabrication and tube bending is in demand with refinery and industrial industry. From irrigation, to fire protection & plumbing, till pharmaceutical sector fabricated tubes are a priority. For structural support and flow of solid, liquids and vapor content these fabricated tubes serves the purpose. Designed in accordance with different shape and sizes, they are of high tensile strength and meets the increasing demand for tube metal fabrication.

Pipe fabrication includes various type of piping required by big industries while industrial tube bending refers to the metal bending and metal forming processes that takes place in industries and factories. There are different procedures, which are employed to bend tubes. These could be form bending or freeform bending techniques or they could also be differentiated by the different temperature settings used to achieve this task. Heavy industries look for Pipe Fabrication, which provides them with suitability to manage their work. With concerns on heating, cooling and blending liquid or solid substance this fabricated tubes add an advantage. With specialized services they meet the need of the customers in the best possible way. Apart from field services as Metal tube Fabrication - carbon steel and most all alloys, Pipe Hangers and Supports, Structural Steel Fabrication, Skids etc., it offers customized services also which includes Tank fabrication and installation, Pump maintenance, relocation etc.

There are a lot of things, which need to be kept in mind while designing the different tube bending machines and while preparing the tubes for the process of pipe bending. Importance is also given to the thickness of the metal tubes that are going to be inserted in the machines because once they are bent, the upper portion of the bent material, gets stretched and becomes thinner whereas the portion below the bend gets compressed, wrinkled and thinner when bending.

In a typical industrial tube bending process, the tube is loaded into the bending machinery. To load it, it has to be held by two dies, one of which is the clamping block and the other one is the forming die. Their names slightly indicate their functions. The clamping block firmly holds the tube in place; then the right amount of mechanical force is applied so that the metal tube starts to bend. During the bending process, the tube is pushed against that other dye, called a pressure die, to give it the shape, which is intended. One other process involves simply pushing the tubes through rollers, which then bend it into a modest curve. There are other processes, too, in which a mandrel is secured inside the tube. The mandrel is a metal ball or rod, which is placed inside the tube to give it more strength when force is applied on it. This prevents the tube from creasing, or bending inside. The mandrel enables the tube to retain its firm roundness while also providing it a support from the inside so that it doesn't break.

Easy availability and economical charges have increased demand for Pipe and tube fabrication. Suited for big and small industries these fabricated tubes are cut and weld and bended to fit into the design criteria. With industrial progress and mills emerging, tube metal works have customized the needs of the customers. Being most innovative operation, pipe support fabrication imparts standardize facilities.

For more info on the above article logon to metal bending and understand why metal stamping is for you.

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