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The Best Agency For Gearbox Repair And Metrology

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Today there are first-rate engineering units in the country that
produce precision products. These are professionally managed companies
catering to the needs of a variety of sectors that include the textile,
medical, food and beverage, power generation, aerospace, defense and the
automotive sectors. The engineering company is invariably ISO certified
and equipped with the latest in machines. These machines include CNC
high speed hard milling and turning machines, CNC multi-tasking
machines, EDM machines as well as laser equipment for measuring and
extrusion barrel alignment.


In order to be able to satisfy their customers in a variety of tasks,
these companies have the wherewithal for metallurgical analysis,
industrial metrology
as well as the competence to carry out repair of gearboxes. Industrial
metrology is the science of measurement. It is of paramount importance
that professional machine shops capable of making precision products
must have the facility of high precision metrology from coordinate
measuring machines. These machines may be of the Zeiss Contura class
that offers scanning technology and can be used for both reverse
engineering and quality assurance. These and the Brown and Shape Mistral
class of machines are certified for an accuracy of 2 microns.


Quality gearbox repair
demands precision engineering capabilities. Since these gearboxes
invariably drive massive machines, production houses cannot afford
down-time due to an unserviceable gearbox. There are engineering units
that are located very close to the textile industry. Such units offer
fast pick up in order that down time is minimized. This service is
available throughout the year round the clock. Each shaft and gear is
tested with the help of excellent metallurgical analysis tools so that
the replacements meet expected quality rating. Gearboxes up to 750 kW
capacity can be serviced and facilities such as heat treatment and
carburizing are available to ensure a long life of the gears. Generally,
subject to availability, SKF bearings and Viton seals are used. Other
high quality bearings such as Timken and NSK may also be used where
necessary. A new replacement gearbox may also be accessed when required.


Quality engineering units in the field of precision products have
been producing texturing jets for more than a decade. These jets are for
single step extruders for carpet industry as well as for automotive
upholstery and fabrics. These units generally spend large sums of money
for the procurement of state-of-the-art machinery. Such investments may
include high precision coordinate measuring machine (CMM) and X-ray
Fluorescence device for quality metallurgical analysis so that only the
best jets are produced. Each jet is inspected for quality compliance and
engraved with its own serial number. This helps in the tracking down of
the jet for its original measurements when it is submitted for
subsequent inspections.


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